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Configuration and description of SWMSY-3 WPC Profile One-step Equipment
I. Dimension of product supply
(i) Twin-screw extruder feeder: 2sets
1. Motor: AC 1.5 KW, speed driven by a frequency converter
2. Forced feeding unit
(ii) Main motor
1. twin-screw diameter:φ 64.4mm length-diameter ratio: L/D=24:1
screw components and spindle combined by involute spline
2. main motor: alternating current motor.
power: 37KW,
speed governing device by changing frequency, a Fuji frequency converter adopted
screw rotating speed: 50˜500 rpm
3. barrel: bimetal alloy cap;
barrel bush: material ɑ101
screw unit: alloy tool steel (W6Mo5Cr4V2)
4. barrel heater: 18 KW, cast aluminum heater
5. main motor
SKF bearing of German adopted to lower speed of its transmission box, torque allotment, as well as two convey pipes;
6. water pump for soft water cooling: 0.55 KW,
fuel pump for oil lubrication system in lower speed box: 1.1KW
7. moisture exhaust:
(1) two air vents naturally
(2) one vacuum way, water loop vacuum pump adopted with the power 2.2 KW
8. single screw diameter: 120mm; length-diameter ratio: 12:1
9. main motor power: 37 KW, frequency changeable motor, frequency converter made by imported
10. qualified nitrided steel (38 CrMoAl) for material of barrel and screw
11. screw spindle cooled by flowing water or oil; 0.4 t/h of water or oil flowing to screw center (industrial soft water or silicon oil recommended);
12. cast aluminum heater for barrel, power: 30KW
13. barrel cooled by wind, 1.5 KW of wind motor power
(iii)Accessory machine for SWMSY-3
1. shaping machine SWDXT
(1) length:
one equipment: 6000mm；
(2) moveable in the 3 axial directions;
lateral range: 80mm
vertical range: 60mm
lengthways range: 500mm
(3) water pump :4KW
(4) vacuum pump: 5.5KW
(5) water joint mouth: 30 pcs
(6) vacuum mouth: 20 pcs
2. drawing (hauling-off) machine SWQYJ
(1) drawn by pedrail, air pump O50*170 2 sets;
(2) maximum clamping length:1500mm
(3) drawing speed: 0.4-2m/min
(4) speed governing by changing frequency
frequency changing motor: BPY-4P 1.5 KW .
(5) air-driving unit made in China
3. cutting machine SWQGJ150
cutting thickness:
one machine: 100mm;
cutting width:
one machine: 200mm;
saw diameter:
one machine: 300mm;
4. receiving material stacker SWSLT
material receiving length:
one bracket: 4000mm;
(iv) Electronic cabinet for control
1. RKC temperature controlling meter used
2. speed adjustor adopted for main motor of single and twin screws, besides interlocked by main motor, having effect of safe cut-off in minute of current flowing,
3. Italian product as solenoid valve for controlling of main machine cylinder cooling system
4. low potential electronic units produced by Snyder
II Mould
depending on cross section asked for by clients
III Components and tools preparing with equipment
IV Output capacity according to above installation 100-180 kg/h.
Ⅴ Equipment delivery and installment
1. delivery time of the whole set of equipment above: 60 days, 7-10 days for installation and test.
2. first party assisting in installment and test as per the technology files offered by the second party after arrival of the equipments
3. client in duty to offer services of transportation, suspending, construction, machine processing and operating work, first party can offer assistance when client demands
VI Instruction and illustration
1.supply instruction and electronic system instruction of SW product series after execution of contract
2. supply illustration (drawing) of screw combined
3. other files need to be supplied according to agreement by seller and client
VII Technology training and after-sale service
1. training personnel of operation and repair pre-work
2. one year of guarantee period, after the period, all spare parts cost normally
3. Training personnel of operation and repair pre-work
SWHL500/1000 Mixing Unit
1. Type: SWHL500/1000
2. Total volume hot/cool : 500/1000
3. Useful volume:350/700 L
4. Agitating blade rotational speed: 550/1100/90 r/min
5. mode of heating and cooling: by electricity self-friction/ water cooling
6. Mixing time: 10 min
7. Motor power: 47/67/15 KW
8. Electrical appliances
9. Outline dimension: 4200* 2500* 3400mm
10. Total weight: 5000Kg
SWSP400 Crusher/Breaker
1. Rotary knife diameter: 400mm
2. Rotary knife quantity: 5 pcs
3. Rotational speed: 500r/min
4. Fixed knife quantity: 2pcs
5. Hole diameter of the sieve plate: 6mm
6. Power: 13.2KW
7. Electric appliance
8. Outline dimension: 2500*1200*2000mm
9. Weight: 980Kg
SWDM Polisher for wood-plastic decking
I. height of profile: 5-180mm
II. width of profile: 300mm
III. processing speed: 0-10m/min
IV. motor power: 3*2=6KW
V. dust sweep-up motor power: 2.2KW
VI. Outline dimension: 1500*1500*1200mm
VII. Total weight: 500Kg
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